EPSILON LIMA has implemented the following systems: assorted monomer treatment and recovery units; a myriad of polymer separation and product degassing and/or drying schemes; various solvent/carrier/diluent recovery systems; and a wide range of polymer handling facilities, finishing lines, compounding lines and packaging lines. The projects executed by EPSILON LIMA have ranged from technology screenings and process studies to expansions, revamps, modernizations and debottlenecking projects to integrated grass-root plant facilities.
Client Benefits
Throughout EPSILON LIMA 's involvement in the polyolefin industry, the company has provided engineering solutions and innovative designs to clients emphasizing cost, efficiency, safety, reliability and operability.
Broad polymer experience has given us the opportunity to solve the many problems that can arise in conveying crumb, powder, flake and/or pelletized product. Pneumatic systems can be designed utilizing air or an inert gas (such as nitrogen) and can be either open loop (once through) or closed loop (recirculating). Through EPSILON LIMA 's experience in producing reliable product conveying systems, EPSILON LIMA is in a position to offer recommendations for an optimum solids handling system tailored to the specific requirements and needs of the client.
EPSILON LIMA 's design experience encompasses the facilities to manufacture, store, meter, monitor, transfer, blend, and inject the numerous monomers and other compounds used in polyolefin production. Many of the feedstocks and monomers require some pretreatment, such as dehydration, to remove impurities and process poisons. EPSILON LIMA has designed drying systems and other trace component removal systems required for monomer and feedstock pretreatment.
Catalyst Production and HandlingEPSILON LIMA projects have involved the use of a variety of catalysts and catalyst aiding compounds including Ziegler-type titanium and chromium catalysts, and metal alkyls. These compounds have been handled as slurries, liquid streams, and solid feeds. The project facilities have ranged from catalyst production units to the handling, mixing, and injection of catalyst feeds. EPSILON LIMA has been involved in the study of the impact of new catalysts, such as metallocenes, in existing plant facilities. EPSILON LIMA has also dealt with a variety of catalyst "kill" agents, which are used both in normal operation and emergency situations.
EPSILON LIMA 's qualifications in polymerization process design include tubular, autoclave (stirred, jacketed vessels, which may have special surface materials or complex internals), circulating loop, and fluidized bed reactors. The processes have included slurry and gas phase technologies. The polymerization units have been in continuous, batch and semi-batch operation. Several projects have involved using two or more reactors in series.
Polymer Separation and Drying or DegassingThe requirements for polymer separation and drying or degassing depend on the polymerization technology employed. EPSILON LIMA has experience that includes the removal of unreacted monomers, solvents or carriers, and low molecular weight polymer byproducts. EPSILON LIMA has utilized a variety of mechanical separators and dryers (centrifuges, rotary dryers, fluidized bed dryers, etc.), purge columns, depressurization, process flash, and other evaporative techniques.
Monomer, Solvent/Carrier and Hydrocarbon RecoveryEPSILON LIMA has broad experience in recovery of monomers and solvent or carrier hydrocarbons for recycle to the process feed. The design schemes usually utilize one or more fractionation columns to separate the various compounds including unreacted monomers, the solvent or carrier hydrocarbon, and low molecular weight polymerization byproducts. The overall plant efficiency, plant economics, and product quality can be impacted by the proper selection of the process scheme and requirements of the recovery unit.
Polymer Compounding, Finishing and PackagingEPSILON LIMA has engineered, procured and constructed the "dry end" (additive systems, blending, compounding, extruding, pelletizing or rolling, conveying, bagging, and related operations) of polyolefin plants. This experience covers additive storage, handling, metering, mixing and injection systems; raw polymer (as crumb, powder, and flake) storage, blending, conveying and metering; use of hot melt extruders, homogenizing extruders and extruders handling powders; use of film and blown product production equipment; pelletizing; pellet product storage, blending and conveying; and product packaging including bagging and rolls.
Phosgene-free EPC technology for the production of polycarbonate |
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Above all, the efficiency of the system is made up of many components that are part of the process developed by EPC.
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Fully automatic operating software EPC insidePET® |
Quality control for polyester plants |
Intelligent plant design with EPC |
EPC VARIPLANT® is a flexible plant concept for polymer production. |
PET plant expansion and optimization with EPC |
In the course of the usual life cycle of an industrial plant of 40 to 50 years, it is constantly being rebuilt, modernized and optimized: EPC PETvantage® is a patented, customer-oriented and needs-based revamping (= modernization) / debottlenecking (= elimination of bottlenecks) to maximize your plant profitability minimum conversion effort and shortest downtimes. EPC PETvantage® is the most cost-effective alternative to investing in new equipment. Depending on the system configuration, the return on investment usually occurs in less than 2 years. In most cases, the main reactors do not need to be replaced. The operational safety, product qualities and production capacities increase many times over, depending on the basic design of the system and the spatial possibilities on site. |
EPS loop recycling technology |
A recycling that pays off. |