EPC

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EPC FOR INDUSTRIAL

POLYMERS EPC

EPSILON LIMA has implemented the following systems: assorted monomer treatment and recovery units; a myriad of polymer separation and product degassing and/or drying schemes; various solvent/carrier/diluent recovery systems; and a wide range of polymer handling facilities, finishing lines, compounding lines and packaging lines. The projects executed by EPSILON LIMA have ranged from technology screenings and process studies to expansions, revamps, modernizations and debottlenecking projects to integrated grass-root plant facilities.

Client Benefits
Throughout EPSILON LIMA 's involvement in the polyolefin industry, the company has provided engineering solutions and innovative designs to clients emphasizing cost, efficiency, safety, reliability and operability.

Broad polymer experience has given us the opportunity to solve the many problems that can arise in conveying crumb, powder, flake and/or pelletized product. Pneumatic systems can be designed utilizing air or an inert gas (such as nitrogen) and can be either open loop (once through) or closed loop (recirculating). Through EPSILON LIMA 's experience in producing reliable product conveying systems, EPSILON LIMA is in a position to offer recommendations for an optimum solids handling system tailored to the specific requirements and needs of the client.

POLIMERS EPC SOLUTION

Related Technologies

Monomer and Other Feedstock Production and Handling

EPSILON LIMA 's design experience encompasses the facilities to manufacture, store, meter, monitor, transfer, blend, and inject the numerous monomers and other compounds used in polyolefin production. Many of the feedstocks and monomers require some pretreatment, such as dehydration, to remove impurities and process poisons. EPSILON LIMA has designed drying systems and other trace component removal systems required for monomer and feedstock pretreatment.

Catalyst Production and Handling

EPSILON LIMA projects have involved the use of a variety of catalysts and catalyst aiding compounds including Ziegler-type titanium and chromium catalysts, and metal alkyls. These compounds have been handled as slurries, liquid streams, and solid feeds. The project facilities have ranged from catalyst production units to the handling, mixing, and injection of catalyst feeds. EPSILON LIMA has been involved in the study of the impact of new catalysts, such as metallocenes, in existing plant facilities. EPSILON LIMA has also dealt with a variety of catalyst "kill" agents, which are used both in normal operation and emergency situations.


Reactor Systems

EPSILON LIMA 's qualifications in polymerization process design include tubular, autoclave (stirred, jacketed vessels, which may have special surface materials or complex internals), circulating loop, and fluidized bed reactors. The processes have included slurry and gas phase technologies. The polymerization units have been in continuous, batch and semi-batch operation. Several projects have involved using two or more reactors in series.

Polymer Separation and Drying or Degassing

The requirements for polymer separation and drying or degassing depend on the polymerization technology employed. EPSILON LIMA has experience that includes the removal of unreacted monomers, solvents or carriers, and low molecular weight polymer byproducts. EPSILON LIMA has utilized a variety of mechanical separators and dryers (centrifuges, rotary dryers, fluidized bed dryers, etc.), purge columns, depressurization, process flash, and other evaporative techniques.

Monomer, Solvent/Carrier and Hydrocarbon Recovery

EPSILON LIMA has broad experience in recovery of monomers and solvent or carrier hydrocarbons for recycle to the process feed. The design schemes usually utilize one or more fractionation columns to separate the various compounds including unreacted monomers, the solvent or carrier hydrocarbon, and low molecular weight polymerization byproducts. The overall plant efficiency, plant economics, and product quality can be impacted by the proper selection of the process scheme and requirements of the recovery unit.

Polymer Compounding, Finishing and Packaging

EPSILON LIMA has engineered, procured and constructed the "dry end" (additive systems, blending, compounding, extruding, pelletizing or rolling, conveying, bagging, and related operations) of polyolefin plants. This experience covers additive storage, handling, metering, mixing and injection systems; raw polymer (as crumb, powder, and flake) storage, blending, conveying and metering; use of hot melt extruders, homogenizing extruders and extruders handling powders; use of film and blown product production equipment; pelletizing; pellet product storage, blending and conveying; and product packaging including bagging and rolls.



MORE EPCS & TECHNOLOGIES EXCLUSIVES

Phosgene-free EPC technology for the production of polycarbonate

Above all, the efficiency of the system is made up of many components that are part of the process developed by EPC.

The handling of phosgene requires a great deal of effort and poses serious risks to humans and the environment. EPC therefore relies on the phosgene-free process. The phosgene-free EPC technology for the production of polycarbonate noticeably relieves nature and the environment: the by-products produced can be almost completely reused in the production of raw materials – this means that the waste water produced is not contaminated and can be fed directly into normal waste water treatment (sewage treatment plants). In addition, in the event of any malfunctions, there are usually no emissions with negative environmental influences.

Fully automatic operating software EPC insidePET®

Quality control for polyester plants
EPC insidePET® is an operating software developed by EPC for fully automatic plant operation and quality control for plants with the innovative EPC polyester process. Fluctuations in the quality of the raw materials are compensated for with EPC insidePET®. With existing plants, the uniformity of the end products is significantly improved by the comprehensive and intelligent process control. We offer EPC insidePET® as an independent solution or in combination with process optimization and capacity increase, our proven EPC PETvantage® technology.

Intelligent plant design with EPC

EPC VARIPLANT® is a flexible plant concept for polymer production.
Among other things, we use it in the planning and development of polycarbonate systems. With this continuous process technology, the EPC Group offers you – starting with the reactor system, a process-optimized rectification and modern vacuum system through to efficient process control – a sustainable plant design as well as time- and cost-efficient project management from a single source.

PET plant expansion and optimization with EPC

In the course of the usual life cycle of an industrial plant of 40 to 50 years, it is constantly being rebuilt, modernized and optimized: EPC PETvantage® is a patented, customer-oriented and needs-based revamping (= modernization) / debottlenecking (= elimination of bottlenecks) to maximize your plant profitability minimum conversion effort and shortest downtimes. EPC PETvantage® is the most cost-effective alternative to investing in new equipment. Depending on the system configuration, the return on investment usually occurs in less than 2 years. In most cases, the main reactors do not need to be replaced. The operational safety, product qualities and production capacities increase many times over, depending on the basic design of the system and the spatial possibilities on site.

EPS loop recycling technology

A recycling that pays off.
EPS Loop is a highly efficient process of removing impurities. Developed in cooperation with the renowned Fraunhofer Institute, you receive a highly pure PS recyclate as an end product from your EPS waste – with almost no turbidity. Various coordinated cleaning steps, such as the use of solvents and special filtration, efficiently remove the impurities. The end product is a highly pure and odorless PS granulate with a major economic advantage on the market: Compared to conventional recycling processes, the PS recyclate from the EPS loop process achieves better prices than other recyclates due to its high level of purity.


WHY CHOOSE
EPSILON LIMA FOR YOUR POLYMERS PLANT?

The following competitive advantages:
  • high production flexibility
  • consistent product quality at the highest level
  • highest system availability
  • Realization of economy-of-scale effects